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set screw
A set screw is a type of screw generally used to secure an object within or against another object. The most common examples are securing a pulley or gear to a shaft. Set screws are usually headless (also called ''blind''), meaning that the screw is fully threaded and has no head projecting past the major diameter of the screw thread. A blind set screw (known in the UK as a grub screw, quite possibly from its figurative resemblance to a soil-dwelling grub) is almost always driven with an internal-wrenching drive, such as a hex socket (Allen), star (Torx), square socket (Robertson), or slot. The set screw passes through a threaded hole in the outer object and is tightened against the inner object to prevent it from moving relative to the outer object. It exerts compressional or clamping force through the bottom tip that projects through the hole.
An example application is when a set screw is screwed into a pulley hub so that its end-point bears firmly against the shaft. The fastening action is by friction between the screw and the shaft, often (but not always) with some amount of elastic or plastic deformation of one or both.
==Torque resistance or transmission==
Set screws are not always the best way to resist the torque of driven shafts. To reduce the chance of slipping and to increase load capacity, a detent (often called a "flat") may be milled or ground at the part of the shaft where the set screw's point contacts. The detent, however, must be closely aligned with the threaded hole prior to fastening. The operator can often feel the screw push the flat into final alignment as he or she makes the last half- or quarter-turn that tightens the screw. Set screws can successfully hold against heavy-torque applications if the details are right. For example, endmill holders of the solid type typically use large set screws holding against flats to fasten the endmill, and heavy loads are resisted. However, small set screws without flats are prone to spinning and galling if overloaded. The use of keys and keyways instead of, or in combination with, set screws is common for applications requiring high torque resistance or transmission. Splines offer yet more strength.
For longer life, set screws are usually made of alloy steel and case hardened. Hardened set screws often leave a plastic deformation, in the form of a circular or semicircular mark, in the shaft that the screw sets against. This has both pros and cons. On the pro side, such deformation increases the holding power (torque resistance) of the joint, as the screw is essentially "making its own detent" on a small but effective scale. On the con side, if one is aiming to have a blemish-free cosmetic finish on the part being set against, one must take actions to prevent the circular marks. In most set screw applications, this consideration is irrelevant. Another con is that this plastic deformation can cause corresponding high points in the shaft surrounding the circular mark. This can result in difficulties during dis-assembly if a bearing or other tightly toleranced part needs to slide past this area. Use of a flat mitigates this problem.
抄文引用元・出典: フリー百科事典『 ウィキペディア（Wikipedia）』
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